Low Pressure Aluminum Die Casting Manufacturer
China Low Pressure Castings Supplier
What is Low pressure Die Casting?
Low pressure die casting is the perfect alternative to high-pressure die-casting, sand casting, and permanent mold casting. In low pressure aluminum die casting process, melted metal is poured into the die at low pressures. The pressure in this operation ranges from 25-150 kPa (3.5-20 psi), much lower than traditional casting methods. Low-pressure die casting results in superior surface finish, dimensional accuracy, and reduced porosity.
Low Pressure Die Casting Services
In the dynamic world of manufacturing, finding the right partner for low pressure castings is crucial for ensuring the success and efficiency of your projects. Our commitment to excellence, state-of-the-art equipment, diverse casting capabilities, and unmatched advantages make us the ideal choice for all your low pressure casting needs.
Precision and Accuracy:
At Diecastor, we take pride in our precision engineering. Our team of skilled professionals leverages cutting-edge technology to ensure that each casting meets the highest standards of accuracy, leaving no room for compromises.
The advantages of low-pressure aluminum die casting
There are several advantages of low-pressure aluminum die casting compared to other casting methods. Here are a few:
Low-pressure die casting results in superior surface finish compared to other casting methods. This is because the metal flow rate is slow which eliminates turbulence and reduces air entrainment.
Porosity can be a problem with traditional casting methods but is less of an issue with low-pressure die casting. This is because the low-pressure reduces the potential for trapped gas.
Low-pressure die casting also provides more dimensional accuracy. The pressure used in this casting method ensures that the metal fills every corner of the die resulting in error-free parts.
Low-pressure die casting uses less metal than sand casting and permanent mold casting, making it a cost-effective option.
The low-pressure aluminum die casting process
Low-pressure aluminium die casting consists of four main stages:
- Filling: Molten metal is poured into a holding chamber within the casting machine where it is heated to the correct temperature.
- Injection: Once the holding chamber is filled with molten metal, the die is closed, and the pressure in the chamber is reduced to just above atmospheric. This forces molten metal into the die cavity via a tube.
- Solidification: The molten metal cools and solidifies once it has filled the die cavity, taking on the shape of the mold.
- Ejection: Once the metal has solidified in the mold, it is removed and cleaned to reveal the final product.
Choosing the right low-pressure castings supplier is pivotal to the success of your projects. At YuanZhong, we offer more than just castings; we provide a partnership built on precision, quality, and reliability. Explore our capabilities, witness our cutting-edge equipment, and discover the advantage of partnering with us. Your journey to excellence begins here.
Contact us today to discuss how we can elevate your projects through our unparalleled low-pressure casting solutions.